SERVICES

Engineering Services

Our engineers, designers and project managers, work as an extension of your team to reduce product development costs, shorten lead times, and support activities across the complete product life cycle. Services include design, modeling, kinematic/stress/fatigue analysis, prototyping and manufacturing engineering

Product Design and Engineering

HiLev is mechanical engineering and industrial design company providing full set of product development and engineering services to its clients. From your Idea to Finished Product we provide engineering, industrial and mechanical design, research and development, CAD/CAE, testing services, and prototypes. From initial idea to finished product, (concept to production) we provide turnkey solutions or customized consulting services for new products or improvement of your current product.
Our services include mechanical design and engineering, industrial design, research and development, testing, project management, production setup and launch support, product models, rapid prototypes and virtual prototypes, CAD/CAE services using parametric CAD software, all supported with ISO compatible documentation, filing and reporting. Our Value Engineering services include

• Cost Optimization
• Weight Optimization
• Manufacturing processes
• Tooling processes
• TQC Consulting
• Line Balancing
• Alternate materials
• Aesthetic Uplift and
• Art to Part Solutions

Mechanical Engineering

• Design of complex electro-mechanical systems
• Strong emphasis on robustness and manufacturability
• Extensive experience designing injection-molded plastic, sheet metal and machined parts
• Experienced with extrusions, thermoforming, EDM, castings, pneumatics, fluid handling, servo-hydraulics, and rapid prototyping
• Motor application development (stepper, servo, AC, DC, linear, fractional - 400 horsepower)

Analysis

• Finite Element Analysis for structural mechanics and thermal systems
• Analysis, design and verification of digital and continuous domain controls applied to complex linear and non-linear systems
• Static and dynamic analytical modeling
• DFX (Design for Manufacturability, Assembly, Serviceability)
• Variable and tolerance analysis

Prototype & Testing

• Functional testing and process development
• In-house model shop and CNC machining

Tools & Processes

• Use of multiple mechanical engineering and CAD packages (SolidWorks, Solid Designer, Pro/ENGINEER.etc.)
• Matlab, Mathematica, Cosmos, Visual Nastran
• PDM based drawing revision control and integration with Agile PLM system

Electrical Systems

• Power distribution and transmission systems
• Electrical panel wiring and assembly
• Wire harnesses and cabling design
• Motor application development (stepper, servo, AC, DC, linear, fractional - 400 horsepower)

Industrial Automation Technologies

• Industrial PLC's (Allen-Bradley, GE Fanus, DirectLogix, SST, TI); motion controllers (Galil, Delta-Tau); vision systems (Matrox, Cognex)
• Motor drives (A-B, ABB, Eurotherm, Yaskawa, Powertech)
• HMIs (Wonderware InTouch, A-B RSView)
• Sensor technologies (thermocouples, encoders/resolvers, pressure transducers, LVDTs, strain gauges, limit/proximity switches, capacitive sensors)
• Custom semi-automated assembly line tooling

Engineering Services - Industrial

HiLev has significant experience in the design and development of products and components for machine tool and machine build, industrial products, consumer products, instrumentation and controls industry.

• Special purpose machines for metal cutting industries, wire-cutting and spark erosions, laser cutting and plasma cutting for the aerospace, transportation, packaging, textile and power industries
• Conveyors and transfer lines for the automation and process industry
• Heavy engineering and earth moving equipment industry
• Mechanical valves, motors, generators, pollution control equipment, industrial dryers, mechanical hand tools, fuel dispensing units, bearings, seals, pumps and clamps.
• Pressure gauges, pressure switches, sensors, valves, calibrators, programmable logic controllers (PLCs) and temperature monitors.
• Consumer durables, home appliances, garden and farm equipment, and electronic appliances

 For additional information email us at info@hilev.com